Forged Fittings is used in a variety of sectors, including chemical, petrochemical, power generating, and OEM manufacturing. Other uses include vibration, high pressure, and very corrosive conditions. The most commonly used forging material is carbon steel because of its strength and low cost.
Types Of Forged Fittings:
Socketweld Fittings
Socket welding (SW) is used for welding pipes and fittings including reducers, tees and elbows. Socket weld pipe fittings are used to permanently join pipes that are inserted into a recess in the fitting, flange or valve. Once correctly inserted, fillet type sealing welds are applied to join the pipe to the fitting.
View More Details| Specification : | ASME B16.11 Threaded Fittings |
|---|---|
| ASME B16.11 Standards | ASME B16.11, Bs3799, MSS SP 79, JIS B2302, MSS SP 95, MSS SP 83 |
| ANSI B16.11 Size | Threaded Fittings = ½” – 8”
< Socket Weld Fittings = ½” – 8” |
| ASME B16.11 Pressure Rating | Threaded Fittings = #2000, #3000, #6000 Socket Weld Fittings = 3000LB, 6000LB, 9000LB |
| ASME B16.11 Types | 45 Deg Elbow, Equal tee, Full Coupling, Reducing Tee, 90 Deg Elbow, Half Coupling, Street Elbow, Bull Plug, Boss, Union (Male/Female), Lateral Outlet, 45 Lateral Tee, Equal Cross, Pipe Cap, Branch Outlets, Swage Nipple. |
| MSS SP-95 | Bull Plugs & Swage(d) Nipples |
| Forged Fittings Types | Socket Weld (SW), Threaded (NPT), BSP, BSPT |
| Material | Stainless Steel, Carbon Steel, Inconel, Hastelloy, Copper Nickel, Cast Iron, Alloy Steel, Mild Steel, Duplex Steel & Super Duplex Steel, Wrought Iron. |
| Test Certificate | GOVT. Lab, MTC. |
Threaded Pipe Fittings
Threaded piping is commonly used in low-cost, noncritical applications such as domestic water, fire protection, and industrial cooling water systems. Threaded fittings are normally made of cast gray or malleable iron, cast brass or bronze, or forged alloy and carbon steel.
View More Details| Specification | ASME B16.11 Fittings |
| MSS SP-43 | Corrosion Resistant Applications, Fabricated and Wrought Butt-Welding Fittings for Low Pressure |
| ASTM A182 – ASME SA182 | Standard Specification for Wrought Austenitic Stainless Steel Piping Fittings |
| ASME B16.11 | Wrought Buttwelding Fittings |
| ASME B16.11 | Socket – Welding and Threaded, Forged Fittings |
| MSS SP-95 | Bull Plugs & Swage(d) Nipples |
| BS3799 | Specification of screwed and Socket-welding, Steel pipe fittings |
| Available Material | Nickel (200/201), Inconel (600, 601 and 625), Monel 400 and K500), Hastalloy (B2, B3, C22, C276), Alloy Steel, Alloy 20, 254 SMO, Carbon Steel, Titanium (Grade 2/5), Tantalum, Stainless Steel, Copper-Nickel 90/10 & 70/30 Cuni |
Pipe Nipples
A nipple is usually provided with a male pipe thread (MPT) connection at each end of the fitting, which are used to make a watertight seal when connecting piping to threaded fittings, valves or equipment.
View More Details| Manufacture Standards | ASTM A733, BS3799, SH/T3419, MSS SP 95-2006, DIN2982, BS EN10241. |
| Dimensions | 1/8″-8″, DN6-DN150, 1/8″-6″; |
| Finishes | Black coating, Copper plating, Hot-dipped galvanized finishes, Electro-galvanized. |
| Pressure Rating | SCH 10S, SCH 40, SCH80/XS, SCH160, XXS. |
| Length | Custom Length. |
| Certification | EN 10204 3.1. |
| Connection | Threaded, Plain End. |
Pipe Outlet
Outlet pipe fitting (also called pipe branch fittings,branch connection fittings,tube base or O'lets) are fittings which provide an outlet from a larger pipe to a smaller one(or one of the same size).
View More Details| Specifications | ASTM A182 / ASME SA182 |
| Dimension Standard | ANSI/ASME 16.11, MSS SP- 97, BS 3799 |
| Standard Size Range | 1/2” to 24” |
| Manufacturing Type | Fabricated / Seamless / Welded / ERW |
| Bending Radius | R=1D, 2D, 3D, 5D, 6D, 8D, 10D, or Custom |
| Wall Thickness / Schedule | SCH5, SCH10, SCH20, SCH30, SCH40, STD, SCH80, XS, SCH60, SCH80, SCH120, SCH140, SCH160, XXS / 3mm – 40mm |
| End Connection | Threaded, Welded, SW, BW |
| Melting Point | 1400-1450°C for (WP304L) |
| Outside Diameter | Seamless / Outlet Fittings ( 1/2” to 24” ), ERW / Welded / Fabricated Outlet Fitting (1/2” to 24”) |
| Value Added Services | Hot Dipped Galvanizing, Electro Polish, Sand Blasting, Epoxy & FBE Coating, Threading, Soldering |
Swag Nipples/Pipe Swage
We use high quality raw materials (steel pipes, bar stock) for manufacturing stainless steel swage nipples and carbon steel swage nipples. Typical applications of these nipple fittings are Food and Beverage, Irrigation and Pumping, Petrochemical, Geothermal, Marine, Agriculture and Machinery, Motoring, etc.
View More Details| Size | 1/8” to 8”, DN8 to DN200 |
| Type | Concentric Swage Nipples, Eccentric Swage Nipples |
| Dimensions | MSS SP-95-2006, BS 3799 |
| Raw Materials | A106 Gr. B Seamless Pipes, A105/A105N Bars, A182 304/304L Bars, A182 316/316L Bars, A312 304/304L Seamless Pipes, Duplex Seamless Pipes, A312 316/316L Seamless Pipes, A350-LF2, Alloy Steel Seamless Pipes/Bars |
| Thickness | Standard, Extra Heavy, Schedule 160, or Double Extra Heavy |
| Ends | Beveled, Square Cut (for socket-weld), NPT/BSPT/BSP Threaded Swages, Customer Specification |